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Modula Lift: the automated vertical tray warehouse

The vertical warehouse that reduces floor space by 90%

The best-automated warehouse system to recover space and increase security.

The Modula Lift vertical warehouse is the ideal solution for storing industrial and semi-finished products, spare parts, and any kind of product in any industrial environment and every department.

A large number of companies have already chosen Modula Lift VLM warehouse for its flexibility, wide range of models, design and ease of use.

Modula Slim: the compact vertical warehouse

All the benefits of Lift technology, in no more space than a vertical carousel

Modula Next: A Vertical Lift Module that thinks like a vending machine

Tired of picking errors in your business?

Modula Pallet: the automatic storage system for the safe, efficient, ergonomic storage of pallets

The automatic storage system Modula Pallet has been designed for the storage of 1200×800 mm Euro pallets, in any case allowing the use of standard trays for bulk material.

The loading bay measures the incoming pallet, checking its weight and height. Based on the resulting values, the system identifies the most suitable position among all those available in the storage system.

Modula Pallet has an automated loading bay designed for use with:

☑️manual pallet truck
☑️electric pallet truck.
 

You will finally be able to load pallets from the ground:
☑️without lifting them
☑️without any danger
☑️without working at height
☑️without forklift drivers

Modula OnePick: the fully automated vertical warehouse

With a new fully automated bay requiring no operators

Modula OnePick is a Modula Lift automated vertical warehouse with a special picking bay equipped with a Cartesian robot that moves on two axes (X and Y) to pick the goods from inside the warehouse independently and drop them off outside the picking bay, using its handling system.
The complex programming system means the clamps can move within the tray after input into the software, then picks up the exact item required.

When should Modula OnePick be used?

☑️Automatic islands
☑️Unhealthy, unsafe or lightless locations
☑️For the storage of high-value materials or those that must not come into contact with operators
☑️Inconvenient areas, those with limited access or far from the locations where the goods are required

Modula HC: the new horizontal carousel

The automated horizontal storage system for efficient picking

You don’t have vertical space but do you want optimize your picking? Here is the ideal automatic storage solution for you: Modula HC.

Modula HC is the automated horizontal carousel storage system composing of a series of containers (bins) that rotate horizontally on a stainless steel track and bring the products ready for picking to the operator in the picking area, following the concept of goods to man.

Based on thirty years of experience gained in the American market, the new Modula Horizontal Carousel warehouse is extremely flexible and modular. It lends itself to a variety of environments, especially in applications where it is not possible to make use of vertical space due to a low ceiling height or other structural impediments.

This is how the new Modula HC Horizontal Carousel was born. Its advanced carousel automation, flexibility and modularity, make it ideal for industrial environments where it is necessary to store many items in an orderly and automatic way.

The Modula HC automated carousel is particularly suitable for environments with particular geometries, architectural obstacles or low ceilings, where it is therefore not possible to exploit verticality.

HaiPick System 3 is a cutting-edge solution that offers superior flexibility and scalability to improve warehouse operational efficiency and maximize existing storage capacity significantly.

 

Backed by our pioneer Autonomous Case-handling Mobile Robot (ACR) technology and supported by our K50 Autonomous Mobile Robot (AMR), our ultramodern system solution empowers businesses to reduce costs, centralize and digitize their data analysis, and meet crucial consumer demand goals.

The HaiPick System 2 is comprised of ACRs, AMRs, HaiQ Software platform and HaiStation multifunctional workstations. With excellent compatibility, high storage density, efficiency and flexibility, the systems allow for the storage of goods of  varying sizes in a single storage area and revolutionizes one-stop goods-to-person picking processes for customers.

 

By allowing products to be stored together in a single area rather than separately, this solution maximizes the vertical rack space, leading to a small warehousing footprint and simplified inventory management. Besides, product convergence or order integration is not required in workstations that allow for mixed picking, resulting in improved throughput efficiency. Thus, this solution is highly adaptable to various  business scenarios, including those with heavy warehouse traffic, irregular objects, full-tray picking,  and piece picking in industries such as apparel and  footwear, retail, 3PL and e-commerce.

The HaiPick System 2 is comprised of ACRs, AMRs, HaiQ Software platform and HaiStation multifunctional workstations. With excellent compatibility, high storage density, efficiency and flexibility, the systems allow for the storage of goods of  varying sizes in a single storage area and revolutionizes one-stop goods-to-person picking processes for customers.

 

By allowing products to be stored together in a single area rather than separately, this solution maximizes the vertical rack space, leading to a small warehousing footprint and simplified inventory management. Besides, product convergence or order integration is not required in workstations that allow for mixed picking, resulting in improved throughput efficiency. Thus, this solution is highly adaptable to various  business scenarios, including those with heavy warehouse traffic, irregular objects, full-tray picking,  and piece picking in industries such as apparel and  footwear, retail, 3PL and e-commerce.

Our HaiPick Essential goods-to-person automated picking system (HaiPick System 1) combines state-of-the-art Automated Case-handling Mobile Robot (ACR) technology and our premier HaiPort and Conveyor workstations to deliver optimized facility efficiency and storage capacity.

 

ACR-based Automated Storage and Retrieval System (ASRS) allows companies to save on high upfront investments by scaling up or down our ACRs to respond to consumer demand in real-time and due to their rapid deployment time of within 1-2 months of equipment arrival.
 

 

For these industries and more, Hai Robotics has researched the unique challenges these industries are facing worldwide, which include but are not limited to:

 

• Increased consumer demand

 

• Rising real-estate and labor costs

 

• Sustainability and energy conservation

 

• Economic and political uncertainty

The Charging Station is a DC charging product that is developed by Hai Robotics independently. It is designed for the intelligent charging of HaiPick series robots. It features a user-friendly display screen that displays machine status, including plug-in connection, charging, and communication. The charging station provides various interfaces and functions and is easy to use. Through the Ethernet port, a management system can monitor the charging status between the station and a robot remotely. This charging product integrates multiple protection mechanisms to provide safe and reliable DC charging services.

• Convenient & Fast
• Real-time Display
• Theree Operation Modes
• Smart Charging
• Fast Charging
• Multi Protection Mechanism
• Adapt to Extremely Harsh Environment

As the intelligent brain of the HAI Q system, the AI Algorithm Platform is responsible for the analysis, computation and decision-making of various systematic scenarios. Intelligent analysis, high-efficiency computing and smart decision-making remarkably improve the operating efficiency of the system to the greatest extent.

 

* Order Allocation Algorithm

Select orders from the order pool and assign them to workstations to maximize order timeliness, picking efficiency, and workload balance.

 

* Task Allocation Algorithm

Assign tasks to robots to ensure optimal transport efficiency and timely completion of transport tasks.

 

* Path Planning Algorithm

Minimize robot travel distance, achieve robot avoidance, queueing, and other actions, and reduce workstation downtime.

 

* Charging Algorithm

Provide stable and sufficient robot transport resources to ensure efficient completion of warehouse operations.

The Simulation Platform creates a virtual warehouse by inputting map files, order files, inventory files, and demand configurations. By incorporating the actual customer scenario's demand parameters, the platform conducts a 1:1 simulation.

 

Using the simulation results of robot operations, the project plan is swiftly verified, and strategies and on-site configurations are promptly adjusted to promote the best solution. This helps customers achieve maximum project benefits.

The Data platform collects and integrates data from various systems, including WES, ESS, and Robots. It centralizes the processing of data related to warehouses, robots, equipment, personnel, and commodities.

 

Using intuitive and easy-to-understand visualization interface, the value of data analysis can be demonstrated, such as warehouse traffic, work efficiency, providing management and decision-making basis for business managers.

Hai Robotics Equipment Scheduling System (ESS) integrates robots, equipment, and physical environment information into a unified management system, including task management, resource management, and map monitoring and other functions. It receives instructions from upstream systems to control various types of warehouse robots to perform material handling tasks.

 

* Rich Equipment Integration

Integrated with HaiPick, HaiPort, HaiFlex, conveyors, pick to light system, emergency stop switches, guard doors, etc.

 

* Multi-type Robot Mixed Field Operation

Mixed scheduling of multiple types of AGVs, such as scheduling HaiPick, HaiFlex.

 

* Efficient Task Linking

Multiple devices work in parallel to complete related tasks, reducing mutual waiting.

 

* Large-scale Robots Scheduling

Capable of scheduling over 1000 robots.

Hai Robotics Warehouse Execution System (WES) is a smart system that seamlessly interfaces with upstream systems such as ERP, WMS, MES and supports operations such as outbound, inbound, inventory check, stock consolidation and material handling. The system features flexible workstation configuration and operation strategies, such as order grouping, order splitting, wave rule and heat strategy.

 

* Convenient Upstream System Access

We have experience in implementing projects with well-known ERP and WMS vendors, allowing for flexible field configuration to meet various docking requirements.

 

* Efficient Configuration and Algorithms

Configure workstation operation rules, support business strategies such as grouping and splitting orders, and have intelligent and efficient algorithms.

 

* Standard Deployment Plan

It has high availability with automatic switching in case of failure, as well as load balancing and data disaster prevention features.

 

* Stable and Secure Platform

Capable of processing up to 10,000 external requests per second. The data communication between robots uses encrypted components.

The on-conveyor picking workstation automatically conveys the cases unloaded by the HaiPick robot or the cases that need to be loaded, realizing automated storage and retrieval functions. It is composed of a conveyor line, visual Kanban, shelves, and pick to light system.

 

It offers an ergonomic design, the workers and HaiPick robots are indirectly connected, and the goods can be sorted on the conveyor line without too much movement. It delivers convenient operation and efficient warehousing.

• Intelligent Sorting
• Easy to Operate
• Safe & Comfortable
• High Efficiency

HaiPort-powered workstation is an automatic loading and unloading machine. It is composed of HaiPort, conveyor, visual Kanban, put wall, pick to light system, and can easily dock with HaiPick ACR to automatically unload, transport, and load cases from the robot's storage tray, optimizing inbound and outbound processes.

 

The workstation enables more efficient loading and unloading of cases. It can load 8 cases in 3 seconds and unload 8 cases in 5 seconds, which significantly increases HaiPick ACR's efficiency.

 

Its modular design, flexibility, and easy transport capabilities support rapid increase/decrease of equipment, meeting high efficiency and low cost requirements. Workers and storage robots are separated to ensure safety. The ergonomic design of the on-robot picking workstation delivers convenient operation, high efficiency, and low cost.

• High Efficiency- handles up to 8 cases at once, fully loading/unloading handoffs in seconds.
• Best and Fastest- Loads 8 cases in 3 seconds.
• Human-robot Cooperation
• 400% Faster
• Efficient Deployment
• Product Safety

With up to 5.5m(18 feet) picking height, the A3 series provides high utilization of storage space. Adaptable to manufacturing operations, the series can store, pick and move goods of different shapes such as tires, trays and foam boxes. Our autonomous warehouse robots are also suitable for dust-free requirements, handling goods such as PCBs.

Picks a Wide Variety of Materials:
Trays, tires, foam boxes, and many others, meet the needs of manufacturing industries, such as electronics, automotive, etc.

Class10000 Cleanliness and Anti-static:
The load handling device is dustproof and anti-static, suitable for handling goods such as PCBs.

Customizable:
A large range of standard customizations is available. The A3-series can work with different types of shelves, conveyors and other docking equipment.

Integration Flexibility:
As with any HaiPick-series, the software platform can integrate with almost any upstream software platform for the purpose of orchestrating and automating processes within warehousing and manufacturing.

Product Safety:
CE+NRTL certified.

The HaiPick A42T Telescopic Lift ACR is the world's first ACR that can pick and store plastic totes and carton boxes at a dizzying height of up to 10m (32.8 feet). Increase your warehouse storage density even further with the A42T.

Maximum Picking Height 10m (32.8 Feet):
Improve storage density by up to an additional 100% compared to the regular A42.

World's First Telescopic ACR:
Utilize your warehouse space even more efficiently by picking and storing 30kg (66.1 lbs) payloads up to 10m (32.8 feet) high.

High Efficiency:
The A42T has multiple storage trays to carry up to nine payloads simultaneously, which greatly improves picking efficiency.

Flexible Payload Dimensions:
The robot supports separate and mixed picking of plastic totes and carton boxes.

Product Safety:
CE+NRTL certified.

The A42-series offers picking and storage of cases up to a height of 5.2m (17.1 feet). The series consists of four models which handle a wide range of case dimensions and types. Compatible plastic tote and carton box in different sizes.

High Efficiency: 
With multiple storage trays, our automated warehouse picking robot can handle up to 9 cases simultaneously. This greatly improves warehouse picking efficiency.

Flexible Payload Dimensions:
The robot supports separate and mixed picking of plastic totes and carton boxes. The robot can handle a wide range of case dimensions and types.

Flexible and Scalable:
Users can re-use existing racks and totes if they fit all requirements. Our automated warehouse picking system can also be easily deployed in a small part of the warehouse and scaled up to a bigger installation as the user's business grows.

Efficient Deployment:
Our robotic warehouse automation system can help you rapidly automate your warehouse without impacting any running operations.

Product Safety:
CE+NRTL certified.

Automated Loading and Unloading: